Heatilator 25732, 4021-729

Heatilator Old Style Propane Pilot Assembly

Part #25732 / #4021-729 Instruction Manual

Bubuka

This manual provides essential information for the installation, operation, and maintenance of the Heatilator Old Style Propane (LP) Pilot Assembly, identified by part numbers 25732 and its current equivalent, 4021-729. This assembly is designed for specific Hearth & Home gas stoves and fireplaces that operate without a thermocouple. Please read all instructions carefully before proceeding with installation or service.

Émbaran Kasalametan

PERHATOSAN: Pamasangan, panyesuaian, parobahan, palayanan, atanapi pangropéa anu teu leres tiasa nyababkeun tatu atanapi karusakan harta. Tingal manual ieu. Pikeun pitulung atanapi inpo tambahan, konsultasi hiji installer mumpuni, agénsi jasa, atawa supplier gas.

  • Kasalametan Gas: Always turn off the gas supply to the appliance before performing any service or maintenance.
  • Kasalametan listrik: Disconnect electrical power to the appliance before installation or service.
  • Personil anu mumpuni: Installation and service must be performed by a qualified service technician.
  • Uji bocor: After any gas connection is made, always test for gas leaks using a non-corrosive leak detection solution. Never use an open flame.
  • Karbon monoksida: Ensure proper ventilation and regularly check for carbon monoxide leaks. Carbon monoxide is an odorless, colorless gas that can cause serious injury or death.
  • Bagian Asli: Use only genuine replacement parts as specified by the manufacturer.

Eusi pakét

Pastikeun yén sadaya komponén aya sareng henteu ruksak sateuacan ngamimitian pamasangan.

  • 1 x Heatilator Old Style Propane Pilot Assembly (Part #25732 / #4021-729)
Heatilator Old Style Propane Pilot Assembly with gas line and electrical wires

Figure 1: Complete Heatilator Old Style Propane Pilot Assembly, showing the pilot burner, igniter, gas line, and electrical connections.

Kasaluyuan

This pilot assembly (HHT part #4021-729, replacing old part #25732) is a replacement propane (LP) pilot assembly for Hearth & Home gas stoves and fireplaces that do not utilize a thermocouple. It is compatible with the following HHT gas fireplace models. Always verify compatibility with your appliance's owner's manual.

Quadra-Fire Gas Stoves:

  • DV400 & DV400L (Pre date code 12/96)

Heatilator Gas Fireplaces:

  • EZ & EZL
  • G112HA & G112HAL
  • G360S & G360SL
  • G520CL & G520CLL
  • G520CR & G520CRL
  • G760CH & G760CHL
  • G920FL & G920FLL
  • GC112 & GC112L
  • GC300FL & GC300FLL (Pre date code 21/96)
  • GC300ST & GC300STL (Pre date code 21/96)
  • GC400SF & GC400SFL (Pre date code 21/96)
  • GC500CL & GC500CLL (Pre date code 21/96)
  • GC500CR & GC500CRL (Pre date code 21/96)
  • GC720 & GC720L
  • GC920 & GC920L
  • CGC150 & CGC150L (Pre date code 39/95)
  • CGC400 & CGC400L
  • G136 & G136L
  • G200 & G200L
  • G340 & G340L
  • G420 & G420L
  • GC100A & GC100AL
  • GC136 & GC136L
  • GC150 & GC150L (Pre date code 39/95)
  • GC200 & GC200L
  • GC300 & GC300L
  • GC340 & GC340L
  • GC341 & GC341L
  • GC341A & GC341AL
  • GC361 & GC361L
  • GC400 & GC400L
  • GC420 & GC420L
  • GC421 & GC421L
  • GC1990 & GC1990L
  • GC2000 & GC2000L
  • GGBC36 & GGBC36L
  • GGBC42 & GGBC42L
  • GGBR36 & GGBR36L
  • GGBR42 & GGBR42L
  • DLS2 & DLS2L
  • DLS18 & DLS18L
  • DLS24 & DLS24L
  • DLS30 & DLS30L
  • FD36M & FD36ML
  • FD42M & FD42ML

Parentah instalasi

This procedure should only be performed by a qualified service technician.

  1. Persiapan:
    • Turn off the gas supply to the appliance at the main shut-off valve.
    • Pegatkeun sambungan listrik kana alat.
    • Ngidinan alat pikeun niiskeun lengkep upami parantos beroperasi.
    • Access the pilot assembly area within your fireplace or stove, typically by removing the log set, burner, or access panels.
  2. Removal of Old Pilot Assembly:
    • Carefully disconnect the gas line from the old pilot assembly. Be prepared for a small amount of residual gas.
    • Disconnect any electrical wires (e.g., igniter wire) from the old assembly. Note their connections for reinstallation.
    • Unscrew or unclip the mounting bracket that secures the old pilot assembly to the burner or firebox.
    • Remove the old pilot assembly from the appliance.
    Close-up of pilot assembly components including pilot burner, igniter, and mounting bracket

    angka 2: Tutup-up view of the pilot assembly, highlighting the pilot burner, igniter, and mounting bracket with screw holes.

  3. Installation of New Pilot Assembly:
    • Position the new pilot assembly in the same location as the old one.
    • Secure the pilot assembly using its mounting bracket and appropriate screws. Ensure it is firmly in place and correctly oriented.
    • Connect the gas line to the new pilot assembly. Use a pipe thread sealant approved for gas connections. Tighten securely but do not overtighten.
    • Connect the electrical wires (e.g., igniter wire) to the corresponding terminals on the new pilot assembly. Refer to your appliance's wiring diagram if unsure.
    Close-up of pilot assembly showing the igniter electrode and gas inlet

    Gambar 3: Detil view of the pilot assembly's igniter electrode and the gas inlet connection point.

    Close-up of electrical spade connectors for pilot assembly wiring

    Figure 4: Electrical spade connectors used for wiring the pilot assembly, ensuring a secure connection.

  4. Uji bocor:
    • Slowly turn on the main gas supply to the appliance.
    • Apply a non-corrosive leak detection solution to all gas connections made during installation.
    • Look for bubbles, which indicate a gas leak. If bubbles are present, turn off the gas supply immediately, tighten the connection, and retest. Repeat until no leaks are detected.
  5. Operasi nguji:
    • Restore electrical power to the appliance.
    • Follow your appliance's specific instructions to light the pilot.
    • Observe the pilot flame. It should be steady, blue, and impinge correctly on the main burner port to ensure proper ignition.
    • If the pilot does not light or stay lit, refer to the Troubleshooting section.

Operasi Langkungview

The pilot assembly serves as a continuous ignition source for your gas fireplace or stove. When the appliance is called to heat, the pilot flame ignites the main burner. This specific pilot assembly operates without a thermocouple, relying on other safety mechanisms within your appliance to monitor pilot flame presence.

Pangropéa

Regular inspection and cleaning can prolong the life and ensure the safe operation of your pilot assembly. Perform these checks annually or as recommended by your appliance's manufacturer.

  • Inspeksi Visual: Check the pilot flame for proper size and color (should be blue with a small yellow tip). Ensure it is directed correctly towards the main burner.
  • beberesih: Gently clean any dust, lint, or debris from the pilot burner and igniter electrode using a soft brush or compressed air. Ensure the pilot orifice is clear.
  • Sambungan: Inspect all gas and electrical connections for tightness and signs of wear or corrosion.

Pamérésan masalah

If you experience issues with your pilot assembly, consult this section. For persistent problems, contact a qualified service technician.

MasalahMungkin Cukang lantarananaSolusi
Pilot moal hurung
  • Teu aya suplai bénsin
  • Blocked pilot orifice
  • Igniter lepat
  • sambungan listrik leupas
  • Ensure gas valve is open
  • Clean pilot orifice
  • Check igniter for spark; replace if necessary
  • Pastikeun sadaya sambungan listrik aman
Pilot lights but goes out
  • tekanan gas low
  • Drafts affecting pilot flame
  • Pilot flame not strong enough
  • Consult gas supplier or qualified technician
  • Check for external drafts; ensure appliance doors are sealed
  • Clean pilot orifice; ensure proper flame impingement
Weak or yellow pilot flame
  • Partially blocked pilot orifice
  • tekanan gas salah
  • Clean pilot orifice
  • Have gas pressure checked by a qualified technician

spésifikasi

Nomer Bagian25732 (Old Style), 4021-729 (Current)
Tipe SuluhPropana (LP)
TermokopelNot included / For units without a thermocouple
ProdusénHHT (Heat & Glo / Heatilator)
Item Beurat4.9 ons
Ukuran Paket7.76 x 5.75 x 2.05 inci
ASINB00MPXSMT6
Nomer Modél Item (Internal)8541800512
Batré DiperlukeunNo

Garansi sareng Rojongan

For warranty information or technical support regarding your Heatilator Old Style Propane Pilot Assembly, please refer to the documentation provided with your specific Hearth & Home appliance or contact the manufacturer directly. Always ensure that any service or replacement is performed by a qualified professional.

Dokumén Patali - 25732, 4021-729

Praview Heatilator GC300ST GC300STL See-thru Gas Fireplace Service Parts List
Comprehensive service parts list for Heatilator GC300ST and GC300STL see-thru gas fireplaces manufactured between July 1993 and August 1997. Includes part numbers and descriptions for log sets, valve assemblies, and other components.
Praview Manual Pamilik Alat Gas Heatilator GC150 Series sareng Parentah Pamasangan
Pituduh komprehensif pikeun Heatilator GC150 Heat Circulating Series Gas Appliance, ngawengku pamasangan, operasi, pangropéa, jeung ngungkulan pikeun modél GC150, GC150L, ​​GC150E, jeung GC150LE. Ngawengku pancegahan kaamanan sareng inpormasi patuh kode.
Praview Heatilator CGC150, CGC150L Gas hawu Service Daptar Bagian
Daptar bagian jasa komprehensif pikeun Heatilator CGC150 na CGC150L 36 "Gas Fireplaces, kaasup log set jeung komponén assembly klep. Inpo ieu tanggal jeung bagian kudu maréntahkeun ngaliwatan dealer a.
Praview Heatilator GC100 GC100L Gas Fireplace Service Parts List (1992-1994)
Service parts list for Heatilator GC100 and GC100L gas fireplaces manufactured between January 1992 and August 1994. Includes part numbers, descriptions, and availability status. Note: Information is dated and parts may no longer be available. Hearth and Home Technologies does not sell directly to consumers.
Praview Heatilator haliber 36 "Gas hawu Service Bagian CD4236R CD4236LR
Manggihan béréndélan suku cadang resmi jeung diagram pikeun Heatilator haliber 36 "model DV Gas hawu CD4236R na CD4236LR (2005-2009). Mesen suku cadang ngagantian via dealers otorisasi ti Hearth na Imah Technologies.
Praview Buku Panduan pikeun Nu Boga Perapian Gas Heatilator CAL36/CAL42: Operasi sareng Pangropéa
Buku panduan lengkep pikeun perapian gas ventilasi langsung Heatilator CAL36, CAL36-LP, CAL42, sareng CAL42-LP. Ngawengku operasi, kaamanan, pangropéa, sareng ngungkulan masalah.