LAUNCH CNC602A Injector Cleaner and Tester User Manual

1. Bubuka

The LAUNCH CNC602A Injector Cleaner and Tester is a professional automotive tool designed for comprehensive maintenance of fuel injectors. It performs simultaneous cleaning and testing of multiple injectors, ensuring optimal engine performance and fuel efficiency. This manual provides detailed instructions for safe and effective operation of the device.

2. Émbaran Kasalametan

• Salawasna operasikeun unit ieu di tempat anu ventilasina saé.
• Do not smoke or use open flames near the cleaning or testing fluids.
• Anggo alat pelindung pribadi anu pas, kalebet kacamata sareng sarung tangan.
• Ensure the unit is properly grounded before operation.
• Use only recommended cleaning and testing fluids.
• Do not place anything on the control panel that could interfere with operation or cause damage.
• In case of a damaged power supply or short circuit, discontinue use immediately.

3. Komponén produk jeung Eusi Paket

The LAUNCH CNC602A comes with a comprehensive set of accessories to facilitate various cleaning and testing procedures.

Gambar: Various accessories and cables included with the LAUNCH CNC602A Injector Cleaner and Tester.

Daptar Paket:

• 105020217 CNC pulse signal connection cable 1, T=0.5
• 105020218 CNC pulse signal connection cable 2, T=0.8
• 103260037 Ultrasonic cleaner assembly 100W
• 106030038 On-vehicle adaptor package (tool kits)
• 107010428 CNC-602A user manual (En&Ch)
• 103250013 Top-supply connector 1
• 103250015 Swiss thread adaptor for fuel top-supply injector
• 103250016 Coarse thread adaptor for fuel top-supply injector
• 103250018 CNC-601/801 Hexangular stopper
• 104990012 CNC-801 BUICK injector adaptor
• 199010019 Injector testing liquid (pick out)
• 307030024 Injector detergent (pick out)

4. Setélan

Before operating the unit, ensure it is placed on a stable, level surface and connected to a suitable power supply (AC110V±10%, 50/60Hz).

Gambar: Power switch and socket for connecting the unit to a 110V AC power supply.

Léngkah awal:

1. Sambungkeun Kakuatan: Plug the unit into a grounded AC110V power outlet.
2. Pasang Katup Solokan: Attach the cleaning/testing agent discharge valve to the designated port.
3. Prepare Ultrasonic Bath: Place the ultrasonic cleaning assembly into its designated slot.
4. Install Signal Wires: Connect the pulse signal connection cables to the unit.

5. Parentah Operasi

The CNC602A offers both ultrasonic cleaning and various testing functions for fuel injectors.

Gambar: The control panel with function selection, pulse width adjustment, and pressure controls.

5.1. Ultrasonic Cleaning Procedure

1. Pre-clean Injectors: Clean the injector's exterior with gasoline or a suitable cleaning liquid before placing them in the unit.
2. Place Injectors: Position the injectors in the ultrasonic bathtub.
3. Tambahkeun Cairan Pembersih: Pour cleaning fluid into the ultrasonic bathtub, ensuring injectors are submerged.
4. Connect Pulse Signals: Attach the pulse signal cables to the injectors.
5. Activate Ultrasonic System: Turn on the ultrasonic system. The pulsed energy, combined with the cleaning fluid, will dislodge carbon and impurities from inside the injectors.
6. Heat Mode (Optional): If desired, activate the heating mode for enhanced cleaning.

Gambar: Injectors undergoing ultrasonic cleaning in the dedicated bath.

5.2. Fuel Injector Testing Procedure

1. Mount Injectors: Secure the cleaned injectors onto the main machine's test bench.
2. Tambahkeun cairan tés: Pour the dedicated testing fluid into the fuel tank (4700ml capacity). Ensure the fluid level is within the specified range.
3. Connect Power and Signal: Ensure all injectors are correctly connected for power and pulse signals.
4. Select Test Function: Use the control panel to select the desired test function (e.g., Idle Speed Test, Leakage Test, Sprayability Test).
5. Saluyukeun Parameter: Set simulated RPM, time, and pulse width as required for the selected test.
6. Mimitian Test: Initiate the test and observe injector performance in the graduated cylinders.
7. Saluyukeun tekanan: Use the pressure adjustment knob to modify system pressure during testing as needed.

Available Testing Functions:

• Ultrasonic beberesih: Removes carbon deposits and impurities using ultrasonic vibration.
• Tes Laju Idle (0-20ms): Simulasi kecepatan mesin nalika nganggur pikeun nguji kaayaan injektor.
• Tés Kagancangan Sedeng (0-7.5ms): Simulates medium engine speed to test injector state.
• Tés Kagancangan Luhur (0-4ms): Simulates high engine speed to test injector state.
• Tés Akselerasi: Simulates vehicle acceleration to test injector performance.
• Tés Kagancangan Pindah: Simulates vehicle shifting state to test injector working performance.
• Tés Kabocoran: Checks the sealing condition of the fuel injector.
• Uji Semprotan Kecepatan Idle: Tests spray performance at engine idling state.
• Uji Semprotan Kagancangan Sedeng: Tests spray performance at medium engine speed.
• Uji Semprotan Kacepetan Luhur: Tests spray performance at high engine speed.
• Siram Balik: Cleans injectors by flowing test liquid from outlet to inlet, removing internal dirt or strainers (for top fuel supply injectors).
• Pembersihan Tanpa Pembongkaran: Direct cleaning without disassembling injectors (requires special adapters).

6. Pangropéa

Regular maintenance ensures the longevity and accuracy of your LAUNCH CNC602A unit.

1. Manajemén Cairan: After each use, drain all cleaning and testing fluids from the unit. Store fluids properly according to their safety data sheets.
2. Unit Bersih: Ngusap handap exterior mesin kalayan lemes, damp cloth. Avoid using harsh chemicals that may damage the surface or internal components.
3. Mariksa komponén: Regularly check all hoses, connections, and adapters for wear, damage, or leaks. Replace any damaged parts immediately.
4. Panyimpenan: Simpen unit ieu di tempat anu bersih sareng garing, jauh tina sinar panonpoé langsung sareng suhu anu ekstrim.

Gambar: Fuel intake port and warning label, emphasizing proper fluid handling.

7. Cara ngungkulan

Bagian ieu alamat masalah umum Anjeun bisa sapatemon salila operasi.

• Unit teu hurung: Check power cable connection and ensure the power switch is in the 'ON' position. Verify the power outlet is functional.
• No ultrasonic cleaning action: Ensure the ultrasonic cleaning function is selected and the cleaning fluid level is adequate. Check connections to injectors.
• Inconsistent spray pattern/flow: Verify that injectors are clean and free of blockages. Check for proper seating of injectors and adapters. Ensure correct pressure settings.
• Leakage cairan: Inspect all connections, hoses, and O-rings for proper sealing. Tighten any loose fittings.
• Pressure gauge not responding: Check the oil supply hose connection and ensure the pressure adjustment knob is functioning correctly.

8. Spésifikasi

9. Garansi jeung Rojongan

The LAUNCH CNC602A Injector Cleaner and Tester comes with a 1-TAHUN HARANSI for damages caused by non-human factors. For any needs or support, please contact customer service. We aim to respond within 24 hours.