SmartGen HAT560NB

SmartGen HAT560NB ATS Controller User Manual

1. Bubuka

The SmartGen HAT560NB ATS Controller is an intelligent dual-supply module designed for Automatic Transfer Systems (ATS). It integrates digital, intelligent, and networked functionalities to provide precise voltage measurement and control for various power supply configurations. This controller is suitable for specialized ATS, Contactor ATS, and Air Break ATS applications, offering a compact structure, advanced circuitry, and high reliability.

It is engineered to reduce operational errors through automatic measurement and control, making it an ideal solution for managing power transfer between different sources like mains and generators.

SmartGen HAT560NB ATS Controller front view with LCD display and control buttons

Gambar 1: Hareupeun view of the SmartGen HAT560NB ATS Controller, showing the LCD display and operational buttons.

2. Features and Characteristics

The HAT560NB controller incorporates a powerful microprocessor for accurate monitoring and control. Key features include:

  • System type configuration: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Mains (1#) & Mains (2#), Generator (1#) & Generator (2#).
  • 132x64 LCD with backlight, offering optional Chinese and English display with push-button operation.
  • Measurement and display of 2-way 3-phase voltage jeung frékuénsi.
  • Perlindungan ngalawan leuwih / handapeun voltage, loss of phase, reverse phase sequence, and over/under frequency.
  • Automatic and Manual operating modes. Manual mode allows forced switch closure or opening.
  • All parameters are configurable on-site, secured by two different passwords for authorized access.
  • Genset commissioning can be set to On-load or Off-load mode.
  • Automatic re-closing function for the ATS Controller.
  • Configurable closing output signal as either on intervals or continuous output.
  • Applicable for ATS with one neutral position, two neutral positions, and non-position types.
  • Monitors 1-3 phase AC mains voltages.
  • Manages changeover of both generator and mains contactors.
  • Sends remote start commands to the generating set.
  • Compatible with various contactors and changeover switch types.

3. Setup jeung Instalasi

Proper installation is crucial for the safe and reliable operation of the HAT560NB controller. Ensure all power is disconnected before beginning installation. Refer to the wiring diagrams and terminal descriptions for correct connections.

3.1 Diagram Wiring

The HAT560NB controller supports various wiring configurations depending on the ATS type. Below are typical wiring diagrams for different setups. Always consult a qualified electrician for installation.

Multiple wiring diagrams for ATS controllers including ATYS3S, SGQ-N/T, SGQ-M, and VITZRO/PHETENG types

Figure 2: Comprehensive wiring diagrams illustrating connections for ATYS3S, SGQ-N/T, SGQ-M, and VITZRO/PHETENG ATS controller types. These diagrams show connections for 1# and 2# power supplies, load, and remote start signals.

Detailed wiring diagrams for SGQ-N/T, SGQ-M, and Contactor ATS configurations

Figure 3: Additional wiring diagrams focusing on SGQ-N/T, SGQ-M, and Contactor ATS configurations, detailing input and output connections for the controller.

3.2 Connecting Terminals

The controller features clearly labeled terminals for power input, auxiliary outputs, and control signals. Ensure each wire is securely connected to its designated terminal.

Tukangeun view of the HAT560NB controller showing labeled connecting terminals for inputs and outputs

Gambar 4: Tukangeun view of the HAT560NB controller, displaying the layout and labeling of all connecting terminals, including power inputs, auxiliary outputs, and communication ports.

4. Parentah Operasi

The HAT560NB controller offers both automatic and manual operation modes, accessible via its front panel buttons and LCD display.

4.1 Nyala sareng Tampilan Awal

Upon powering on, the LCD will display system information, including voltage and frequency readings for both power sources. The backlight ensures visibility in various lighting conditions.

4.2 Pamilihan Mode

  • Modeu otomatis: The controller automatically monitors the power sources and initiates transfer based on pre-set parameters and detected abnormalities (e.g., over/under voltage, frequency deviations, phase loss).
  • Modeu Manual: Allows the user to manually control the opening or closing of the transfer switches. This mode is typically used for testing or specific operational requirements.

4.3 Parameter Setélan

All operational parameters can be configured directly on the unit using the push-buttons and LCD interface. Access to parameter settings is protected by a two-level password system to prevent unauthorized changes. Refer to the detailed programming guide (not included in this manual) for specific parameter definitions and adjustment procedures.

5. Pangropéa

Regular maintenance ensures the longevity and reliable performance of your HAT560NB ATS Controller.

  • beberesih: Keep the controller's exterior clean and free from dust and debris. Use a soft, dry cloth. Avoid abrasive cleaners or solvents.
  • Cék sambungan: Periodically inspect all wiring connections to ensure they are secure and free from corrosion. Loose connections can lead to intermittent operation or system failures.
  • Kaayaan Lingkungan: Ensure the operating environment remains within the specified temperature and humidity ranges to prevent damage to internal components.

For any internal maintenance or repairs, contact qualified service personnel.

6. Cara ngungkulan

This section provides guidance on common issues you might encounter with the HAT560NB controller.

MasalahMungkin Cukang lantarananaSolusi
Controller teu powering onNo DC power supply; Incorrect wiringCheck DC 8.0V-35.0V power supply connections; Verify wiring according to diagrams.
ATS not transferring automaticallyAutomatic mode not selected; Fault detected on active power source (e.g., over/under voltage, frequency); Incorrect parametersEnsure controller is in Automatic mode; Check power source status; Verify parameter settings.
Display shows error for voltage / frékuénsiActual power source issue; Sensor/input wiring problemPariksa vol sabenernatage and frequency of the power source; Inspect AC voltage wiring input.
Tombol teu ngarésponTemporary software glitch; Hardware issueRestart the controller by cycling power; If issue persists, contact support.

7. Spésifikasi

The following table details the technical specifications for the SmartGen HAT560NB ATS Controller.

Table of specifications for SmartGen HAT560N series ATS Controller

Figure 5: Detailed specifications table for the HAT560N series ATS Controller, including operating voltage, power consumption, AC voltage input ranges, rated frequency, relay outputs, communication, dimensions, and environmental conditions.

BarangSpésifikasi
Operasi VoltageDC 8.0V-35.0V (continuous power supply)
AC Voltage MasukanAC170V-270V (during AC power L1N1/L2N2 supply)
Konsumsi Daya<3W (mode sayaga: <2W)
Frékuénsi dipeunteun50/60Hz
Tutup Kaluaran Relay16A AC250V (Volts free output)
Kaluaran Relay Auxiliary 17A AC250V (Volts free output)
Kaluaran Relay Auxiliary 27A AC250V (Volts free output)
Kaluaran Relay Auxiliary 316A AC250V (Volts free output)
Kaluaran Relay Auxiliary 416A AC250V (Volts free output)
Masukan DigitalGND connect is active
Komunikasipanganteur link, MODBUS Protocol
Ukuran Kasus139mm x 120mm x 48mm (5.47 x 4.72 x 1.89 inci)
Potongan Panel130 mm x 111 mm
Kaayaan GawéTemperature: (-25~+70)°C, Humidity: (20~93)%RH
Kaayaan PanyimpenanSuhu: (-25~+70)°C
Tingkat panyalindunganIP55 pakét
Kakuatan insulasiLarapkeun AC2.2kV voltage antara vol tinggitage terminal jeung low voltage terminal; Arus bocor henteu langkung ti 3mA dina 1 menit.
Beurat0.62 kg (1.63 pon)