1. Produk Langkungview
The WilTec 20-Ton Hydraulic Shop Press (Model 61978) is designed for various pressing, bending, and crushing operations in professional and home workshop environments. Constructed from high-quality alloy steel, this robust frame press features an integrated manometer for precise pressure control and adjustable working height to accommodate different materials and project requirements. Its versatile design makes it suitable for industrial, agricultural, and craft applications.
Figure 1: The WilTec 20-Ton Hydraulic Shop Press, showcasing its robust red frame and integrated components in a workshop environment.
Gambar 2: Kelamples of typical applications for the hydraulic press, including automotive repair, general garage use, workshops, and industrial factory settings.
2. Parentah Kasalametan
Read and understand all safety warnings and instructions before operating this hydraulic press. Failure to follow these instructions may result in serious injury or property damage.
Pancegahan Kasalametan Umum:
- Always wear appropriate Personal Protective Equipment (PPE), including safety glasses, gloves, and sturdy footwear.
- Ensure the press is placed on a firm, level, and stable surface capable of supporting its weight and the maximum pressing force.
- Ulah ngaleuwihan kapasitas beban anu dipeunteun nyaéta 20 ton.
- Do not work under the lifted load without additional support devices.
- Keep hands and other body parts clear of the pressing area during operation.
- Inspect the press for any signs of damage or structural weakness before each use. Do not operate a damaged press.
- Pastikeun sadaya bolts na fasteners aman tightened.
- Do not use the press to compress springs or any other items that could suddenly release energy or be ejected from the press, causing a hazard.
- Jauhkeun barudak sareng tanaga anu henteu sah ti daérah padamelan.
- Release pressure slowly and carefully after each operation.
3. Majelis
The WilTec 20-Ton Hydraulic Shop Press requires assembly. It is recommended to have at least two people for safe assembly due to the weight and size of the components. Refer to the included assembly diagram for detailed component identification and placement.
Léngkah-léngkah Majelis:
- Ngabongkar komponén: Cabut sadaya bagian tina bungkusna kalayan ati-ati teras pariksa dumasar kana daptar bagianna.
- Kumpulkeun pigura: Attach the base supports to the vertical frame pillars using the provided bolts and nuts. Ensure all connections are secure.
- Install the Crossbeams: Mount the adjustable crossbeams onto the vertical pillars. These beams allow for height adjustment of the work surface.
- Mount the Hydraulic Jack: Secure the 20-ton hydraulic jack to the top crossbeam. Ensure the jack is properly seated and fastened.
- Attach the Manometer: Connect the manometer to the hydraulic jack as per the instructions to monitor pressure.
- Install Support Jaws: Place the support jaws onto the adjustable crossbeams. These are used to hold the workpiece.
- Pamariksaan ahir: Double-check all connections for tightness and ensure the press is stable before first use.
angka 3: Tutup-up view of the press base assembly, showing the sturdy feet and connecting frame components.
4. Setup pikeun Operasi
Proper setup is essential for safe and effective operation.
- Wewengkon Gawé: Pastikeun wewengkon gawé anjeun beresih, cahayana alus, sarta bebas tina halangan.
- Stabilitas: Confirm the press is on a stable, level surface. For added stability, consider bolting the press to the floor if it will be used frequently for heavy tasks.
- Adjust Working Height: Adjust the height of the lower crossbeams to suit your workpiece. This is done by removing the pins, repositioning the beams, and reinserting the pins securely.
- Posisi Workpiece: Place the workpiece centrally on the support jaws. Ensure it is stable and will not shift during pressing.
- Pariksa Cairan Hidrolik: Verify the hydraulic jack has sufficient fluid. Refer to the jack's specific instructions for checking and refilling.
Figure 4: Top section of the press showing the hydraulic jack and the integrated manometer for pressure monitoring.
5. Parentah Operasi
Follow these steps for safe and effective operation of your hydraulic press.
Pressing Procedure:
- Nyiapkeun workpiece nu: Ensure the item to be pressed is clean and properly positioned on the support jaws.
- Tutup Release Valve: Close the release valve on the hydraulic jack by turning it clockwise until it is tight.
- Nerapkeun tekanan: Insert the pump handle into the jack's socket and pump slowly to raise the ram. Observe the manometer to monitor the applied pressure.
- Monitor Workpiece: Continuously observe the workpiece during pressing. If any unusual sounds or movements occur, immediately stop and assess the situation.
- Tekanan Leupaskeun: Once the operation is complete, slowly open the release valve by turning it counter-clockwise. The ram will retract.
- Cabut Benda Kerja: Carefully remove the pressed item from the support jaws.
Video Demonstrasi:
Video 1: Demonstration of a 20-ton hydraulic shop press in operation, showing the pressing mechanism and use of the hydraulic jack. This video illustrates the general functionality of a similar press model.
Video 2: Operational overview of a 12-ton hydraulic shop press, demonstrating the process of applying and releasing pressure. This video provides a visual guide to the press's functionality.
6. Pangropéa
Regular maintenance ensures the longevity and safe operation of your hydraulic press.
- beberesih: Keep the press clean and free from dirt, grease, and debris. Wipe down surfaces after each use.
- Lubrication: Periodically lubricate moving parts, such as the ram and pivot points, with appropriate grease or oil.
- Cairan hidrolik: Check the hydraulic fluid level regularly and top up if necessary. Use only recommended hydraulic fluid. Replace fluid according to manufacturer guidelines or if it appears contaminated.
- Pamariksaan: Regularly inspect all components for wear, damage, or loose fasteners. Pay close attention to welds, frame integrity, and the hydraulic jack.
- Panyimpenan: Store the press in a dry, clean environment when not in use. Lower the ram completely to prevent corrosion of the piston.
7. Cara ngungkulan
Bagian ieu ngabahas masalah umum anu anjeun tiasa pendak sareng mesin press hidrolik anjeun.
| Masalah | Mungkin Cukang lantaranana | Solusi |
|---|---|---|
| Ram does not lift or lifts slowly. | Low hydraulic fluid level; air in the hydraulic system; release valve open; faulty pump. | Check and refill hydraulic fluid; bleed air from the system; ensure release valve is fully closed; inspect or replace pump. |
| Ram drifts down under load. | Leaking seals in the hydraulic jack; release valve not fully closed. | Inspect and replace seals; ensure release valve is tightly closed. |
| Manometer shows no pressure or incorrect reading. | Manometer faulty or improperly connected; air in the manometer line. | Check connection; bleed air; replace manometer if faulty. |
| Noise mahiwal salila operasi. | Loose components; lack of lubrication; internal jack issue. | Tighten all fasteners; lubricate moving parts; consult a qualified technician for jack repair. |
8. Spésifikasi Téknis
Key technical details for the WilTec 20-Ton Hydraulic Shop Press (Model 61978).
- model: 61978
- merek: WilTec
- Tipe: Toko Hidrolik Pencét
- Gaya pencét: 20 ton
- Bahan: Alloy Steel
- warna: Beureum
- Ukuran (L x W x H): 680 x 600 x 1500 mm (kira-kira 68 x 60 x 150 cm)
- beurat: 66.04 kg
- Fitur: Integrated Manometer, Adjustable Working Height
Figure 5: Detailed dimensional drawing of the hydraulic press, showing key measurements for length, width, and height.
Figure 6: Technical drawing illustrating various dimensions and components of the hydraulic press, including working area and overall size.
9. Garansi jeung Rojongan
WilTec products are designed for durability and performance. For specific warranty information, please refer to the warranty card included with your product or visit the official WilTec website. In case of technical issues, missing parts, or warranty claims, please contact WilTec customer support directly. Keep your proof of purchase for all warranty-related inquiries.
Inpormasi kontak:
- Pabrikan: WilTec Wildanger Technik GmbH
- Websitus: www.wiltec.de (or refer to local distributor websitus)
- Palayanan palanggan: Tingali rincian kontak anu disayogikeun dina bungkus produk anjeun atanapi dina alamat resmi websitus.
