KATOOL AK-H115Z Two Post Car Lift Instruction Manual

1. Produk Langkungview

This manual provides comprehensive instructions for the safe and efficient operation, installation, and maintenance of your KATOOL AK-H115Z Two Post Car Lift. This heavy-duty lift is designed for professional and enthusiast use, offering a robust 11,000 lbs (4500 KG) lifting capacity for various vehicles, including cars and trucks.

The AK-H115Z model features a base plate design, dual hydraulic chain-drive cylinders, and manual safety releases on both sides. It is CE Approved and Certified, having undergone 115% dynamic loading capacity and 150% static loading capacity tests to ensure reliability and safety.

2. Émbaran Kasalametan

Pancegahan Kasalametan Penting:

• Read and understand all instructions and warnings before operating the lift.
• Ensure the lift is installed on a level, solid concrete foundation capable of supporting the lift's weight and maximum load.
• Only trained and authorized personnel should operate the lift.
• Salawasna nganggo alat pelindung pribadi (PPE), kalebet kacamata sareng sarung tangan.
• Before lifting, ensure the vehicle is properly centered and the lift arms are correctly positioned under the vehicle's designated lift points.
• Never exceed the lift's rated capacity of 11,000 lbs (4500 KG).
• Always lower the vehicle onto the safety locks before performing any work underneath.
• Keep the work area clear of obstructions and unauthorized personnel.
• Regularly inspect the lift for any signs of wear, damage, or malfunction. Do not operate a damaged lift.
• Ensure all hydraulic connections are secure and free from leaks.
• Pegatkeun sambungan kakuatan sateuacan ngalakukeun pangropéa atanapi perbaikan.

3. Spésifikasi Téknis

Catetan: Spésifikasi tiasa robih tanpa aya bewara sateuacana.

4. Eusi Paket

The KATOOL AK-H115Z Two Post Lift package includes the following components:

• Two Post Lift (Main Columns)
• Power Unit (220VAC/60HZ/1PH/4.0HP)
• Lempeng lanté
• Floor Plate Cover
• 2-Stage Arms (4 units)
• 3-Stage Arms (4 units)
• Selang Minyak
• Height Extension Holders
• Height Extensions
• Pick Up Adaptors
• Steel Wires and Pulleys
• Expansion Bolts and Fasteners
• Rubber Pad Door Opening Protection
• Screw-on Pad and Extension Support Adaptor Sets (+100mm)

Please verify all components are present and undamaged upon delivery. Refer to the packing list for a complete inventory.

5. Setup jeung Instalasi

Proper installation is critical for the safe and reliable operation of the KATOOL AK-H115Z Two Post Lift. It is recommended that installation be performed by qualified personnel.

5.1. Persiapan Loka

• Ensure the installation site has a level concrete floor with a minimum thickness and strength as specified in the technical documentation.
• Verify adequate overhead clearance for the lift's maximum height and the vehicles to be lifted.
• Confirm access to a 220VAC/60HZ/1PH power supply for the power unit.

5.2. Unpacking jeung Cék Komponén

Carefully unpack the lift components. Check the packaging for any damage or deformation before opening. Remove all accessories from the packaging and verify against the package contents list.

Figure 1: Main components of the KATOOL AK-H115Z Two Post Car Lift.

5.3. Column Placement and Anchoring

1. Use lifting equipment to carefully stand the columns upright in their designated installation locations. Ensure precise positioning.
2. For the precisely positioned column, secure it with one expansion bolt to prevent collapsing or tilting during further assembly.
3. Assemble the expansion bolts by removing the pins and reattaching the nuts and washers.
4. Drill holes for the expansion bolts. After fully driving the screws into the holes, insert the pins and drive them in until they bottom out. Then, tighten with a wrench.

Figure 2: Detail of the column base and anchoring bolts.

5.4. Steel Wire and Pulley Installation

1. Remove the steel wire from the column and organize it properly.
2. Remove all side guards from the pulleys.
3. Rotate the pulley notch to face the top surface, insert the steel wire into the pulley, and then rotate the pulley to prevent the wire from coming out.
4. Install the pulley guard to prevent the steel wire from falling off.
5. The direction of the steel wire threading should be consistent with the direction of the skid plate, installing from the outside to the inside.
6. Repeat the process for the other side bracket.

5.5. Floor Plate and Oil Pipe Installation

1. Remove the screws from the bottom of the floor plate and separate the cover plate.
2. Lift the ascending slider, ensuring both sides are raised to the same height.
3. Remove the bottom floor plate and install it in the recessed area of the column.
4. Maintain a 3-6mm gap with the column, leaving space for the oil pipe installation.
5. Move the other side of the column to the other end of the tank, taking care to retain the gap.
6. Remove all pulley guards from the bottom.
7. Remove the top nut and washer from the steel wire.
8. Thread downward from the yellow hole inward. Ensure it is on the same side as the front end of the steel wire.
9. Turn the pulley notch towards the bottom. Insert the steel wire into the pulley groove and install the guard (if the wire cannot be inserted, you can slightly move the cylinder to create a gap).
10. Guide the steel wire along both sides of the oil trough to the other side.
11. Rotate the pulley notch towards the bottom.
12. Thread upward into the yellow hole.
13. Insert the screw rod into the reserved hole position, and install the washer and nuts (one washer, two nuts).
14. Remove the oil pipe protective cap and connect it to the cylinder.
15. Adjust the direction of the oil hose, guide it downward along the groove towards the other side pillar, and tighten it with a wrench.
16. Place the cover plate on and tighten the screws.

5.6. Power Unit and Hydraulic Connections

1. Install the power unit: first adjust the screw depth on the main frame, then hang the power unit on the bracket and tighten the screws.
2. Connect the electrical wiring: Live Wire (brown), Neutral Wire (blue), Ground Wire (yellow/green).
3. Swap the interfaces and plugs on both sides of the power unit, making sure to keep the washers.
4. Remove the oil pipe plug from the side of the main column, remove the dust cap from the oil pipe, and connect the oil outlet of the power unit to the oil pipe connector of the main frame.
5. Add hydraulic oil to the reservoir, but do not exceed the maximum level mark.

Figure 3: Power unit and hydraulic connections on the lift column.

5.7. Arm Installation and Adjustment

1. Remove the spring retainer from the bottom of the pin and take out the pin.
2. Install the lifting arms, paying attention to the direction: the rear side has two-section lifting arms, and the front side has three-section lifting arms, consistent with the direction of the power unit and the front of the vehicle.
3. Insert the pin. If the pin gets stuck, wiggle the gear lock and slightly wiggle the lifting arm.
4. After inserting the pin, install the spring retainer (kapring).
5. Remove the spring retainer from the bottom of the tray and install it in the front hole of the bracket, ensuring that the notch fits with the block.
6. Use the height adjustment pads depending on the height of the car's chassis.
7. Install the height increase pad bracket.

Figure 4: Adjustable lift arms with pads for vehicle support.

5.8. Tension Adjustment and Final Check

1. Adjust the tension of the reinforcement bars on both sides: loosen the screws at the top, use a pry bar to lift them, and tighten the screws at the bottom until both sides are balanced. Then, lock both screws.
2. When the car lift moves upward and a "click" sound is heard simultaneously, it indicates that the force on both sides is even, and the safety device is locked into place.

6. Parentah Operasi

6.1. Preparing the Vehicle

• Position the vehicle centrally between the lift columns.
• Ensure the vehicle's weight is within the lift's capacity.
• Locate the manufacturer's recommended lifting points on the vehicle chassis.
• Adjust the lift arms to extend and retract to align with the vehicle's lifting points. Use the height adjustment pads and extensions as needed.

Figure 5: Proper positioning of lift arms under a vehicle.

6.2. Lifting the Vehicle

1. Press and hold the "UP" button on the power unit to raise the lift.
2. Observe the vehicle as it rises, ensuring it remains stable and level.
3. Listen for the "click" sound, indicating that the safety locks have engaged.
4. Once the desired working height is reached, slightly lower the lift until the vehicle rests securely on the safety locks.
5. Always ensure both safety locks are engaged before working under the vehicle.

6.3. Nurunkeun Kandaraan

1. Ensure the area around and under the vehicle is clear of tools, equipment, and personnel.
2. Slightly raise the lift by pressing the "UP" button to disengage the safety locks.
3. Pull the manual safety release levers on both sides simultaneously to unlock the safety mechanisms.
4. Press the "DOWN" lever on the power unit to slowly lower the vehicle.
5. Guide the vehicle down until it is fully on the ground and the lift arms are clear.
6. Retract the lift arms to their stored position.

7. Pitunjuk Pangropéa sareng Perawatan

Regular maintenance is essential to ensure the longevity and safe operation of your KATOOL AK-H115Z Two Post Lift.

7.1. Paké sapopoé

• Pariksa naha alat kaamanan tiasa dikonci dina tempatna sareng upami sambunganna jalan kalayan leres. Upami aya poténsi bahaya, perbaiki atanapi gentos langsung.

7.2. Weekly Inspections

• Inspect the steel wire for looseness or broken strands.
• Observe the sliding blocks on the internal platform of the columns and apply grease as needed. If wear on one side exceeds 20%, it will no longer be securely gripped by the columns and should be replaced in a timely manner.

7.3. Bi-Weekly Check

• Pariksa sadaya sambungan selang hidrolik pikeun ayana bocor atanapi pecah, teras perbaiki atanapi gentos upami diperyogikeun.

7.4. Pangropéa Bulanan

• Pariksa naha sadaya sekrup sareng mur parantos kenceng kalayan leres. Saatos uji coba, kencengkeun deui sadaya sekrup sareng mur.