FLARING Plasma Cutter Instruction Manual

1. Bubuka

The FLARING FC650DL 5th Generation Plasma Cutter is a powerful and portable tool designed for efficient metal cutting. Featuring non-touch pilot arc technology, it allows for cutting without direct contact between the tip and the metal, enhancing cutting quality and extending consumable lifespan. This machine supports dual voltage operation (120V/240V) and is suitable for a wide range of materials including stainless steel, alloy steel, mild steel, copper, and aluminum.

This manual provides essential information for the safe and effective operation, setup, and maintenance of your FLARING plasma cutter. Please read it thoroughly before use.

2. Émbaran Kasalametan

WARNING: Always wear appropriate personal protective equipment (PPE) including welding helmet with proper shade, flame-resistant clothing, welding gloves, and safety shoes when operating the plasma cutter. Ensure adequate ventilation to avoid inhaling fumes.

• Kasalametan listrik: Ensure the machine is properly grounded. Do not operate in wet conditions. Disconnect power before performing any maintenance or assembly.
• Bahaya seuneu: Plasma cutting produces sparks and molten metal. Keep flammable materials away from the work area. Have a fire extinguisher readily available.
• Haseup sareng Gas: Work in a well-ventilated area or use local exhaust ventilation to remove fumes. Avoid breathing fumes directly.
• Perlindungan Panon sareng Kulit: Protect eyes from arc rays and sparks with a welding helmet. Protect skin from burns with appropriate clothing.
• Bagian Panas: The torch and workpiece will be hot after cutting. Allow them to cool before handling.

3. Eusi Paket

Pastikeun yén sadaya item anu didaptarkeun di handap kalebet kana pakét anjeun:

• FLARING 65 amps plasma cutter machine FC650DL 5GEN
• Upgrade plasma cutting torch AG60
• Heavy-duty work ground clamp
• Air filter regulator
• Selang hawa
• Consumables (5 electrodes, 5 tips)
• Conversion cord (110V to 220V or 120V to 240V)
• Buku pituduh

Figure 3.1: Included accessories and components with the FLARING FC650DL plasma cutter.

4. Setélan

4.1 Air Filter Assembly

Attach the air filter regulator to the back of the plasma cutter. Ensure the connections are secure to prevent air leaks. The air filter helps to remove moisture and contaminants from the compressed air supply, which is crucial for optimal cutting performance and longevity of consumables.

Figure 4.1: The air filter regulator, an essential component for clean air supply.

4.2 Torch Assembly

Assemble the AG60 torch by inserting the electrode and tip into the torch head. Ensure they are seated correctly and tighten the retaining cap. Proper assembly of the torch is vital for stable arc initiation and consistent cutting.

Figure 4.2: The plasma cutter with its assembled torch, ready for connection.

4.3 Connecting Leads

Nyambungkeun taneuh clamp to the appropriate terminal on the plasma cutter and securely attach it to the workpiece. Connect the torch cable to its designated connector on the machine. Ensure all connections are tight to maintain proper electrical conductivity and safety.

4.4 Sambungan Daya

The FLARING FC650DL supports dual voltage (120V/240V). Use the included conversion cord to adapt to your power supply. For 240V, a 30A circuit breaker is recommended. For 120V, a 60A circuit breaker is recommended. Always ensure the power source matches the machine's requirements and is properly rated for the current draw.

5. Parentah Operasi

5.1 Operasi Umum

Once the machine is set up and connected, turn on the power switch. Adjust the current knob to the desired amperage based on the material thickness. The pilot arc technology allows for cutting without direct contact, making it easier to start cuts on painted or rusty surfaces. Maintain a consistent travel speed for clean and efficient cuts.

5.2 Cutting Thickness

The FC650DL offers excellent cutting capabilities. Under 220/240V, it achieves an ideal clean cut of 1/2 inch (12.7mm) and a maximum severance cut of 4/5 inch (20mm). For 110/120V, the ideal clean cut is 2/5 inch and maximum severance cut is 3/5 inch.

Figure 5.1: Cutting thickness capabilities of the FLARING FC650DL.

Figure 5.2: FC650DL cutting thickness details for 210-250V and 110-125V.

5.3 Bahan kasaluyuan

The FLARING FC650DL is designed for cutting a variety of conductive metals. It is suitable for cutting Stainless Steel, Alloy Steel, Mild Steel, Copper, and Aluminum. Always ensure the material is clean and free of excessive rust or paint for best results.

Figure 5.3: A variety of cutting to meet all your needs.

6. Pangropéa

Pangropéa rutin ngajamin umur panjang sareng kinerja optimal pemotong plasma anjeun.

• Filter hawa: Regularly check and drain the moisture from the air filter bowl. Replace the filter element if it becomes excessively dirty or clogged.
• Consumables: Inspect the torch electrode and tip before each use. Replace them when they show signs of wear (e.g., pitting, erosion) to maintain cutting quality.
• beberesih: Keep the machine clean and free of dust and metal particles. Use compressed air to blow out internal components periodically, ensuring the machine is unplugged.
• Kabel sareng Sambungan: Check all cables and connections for damage, fraying, or loose fittings. Repair or replace as necessary.
• Panyimpenan: Store the plasma cutter in a dry, clean environment when not in use.

7. Cara ngungkulan

This section addresses common issues you might encounter with your plasma cutter.

8. Spésifikasi

9. Garansi jeung Rojongan

FLARING products are designed for durability and performance. For warranty information, technical support, or service inquiries, please refer to the contact details provided on the product packaging or visit the official FLARING websitus. Simpen resi pameseran anjeun salaku bukti pameseran pikeun klaim garansi.