FLARING Plasma Cutter Instruction Manual

1. Bubuka jeung Leuwihview

The FLARING FC650DL PLUS is a 7th generation 65A non-touch pilot arc plasma cutter designed for efficient and clean metal cutting. It features an IGBT inverter, dual voltage compatibility (120V/240V), and advanced functions like Post Air and 2T/4T control for optimal cutting performance. This manual provides essential information for the safe and effective operation and maintenance of your plasma cutter.

Figure 1: The FLARING FC650DL PLUS Plasma Cutter and included accessories.

2. Émbaran Kasalametan

Operating a plasma cutter involves inherent risks. Always adhere to the following safety guidelines to prevent injury or damage:

• Kasalametan listrik: Ensure the machine is properly grounded. Do not operate in wet conditions. Verify correct voltage selection (120V or 240V) before connecting to power.
• Pelindung Panon sareng Beungeut: Always wear a welding helmet with appropriate shade settings and safety glasses underneath to protect against intense light and sparks.
• Perlindungan awak: Wear flame-resistant clothing, heavy-duty gloves, and closed-toe shoes to protect against sparks, molten metal, and electrical shock.
• Ventilasi Uap: Plasma cutting produces fumes and gases that can be hazardous. Ensure adequate ventilation or use a fume extractor to remove these from the work area.
• Nyegah seuneu: Remove all flammable materials from the work area. Have a fire extinguisher readily available. Sparks and hot metal can travel significant distances.
• Wewengkon Gawé: Keep the work area clean, dry, and free of clutter. Ensure stable footing.
• Barudak sareng Panyusun: Keep children and unauthorized personnel away from the cutting area.

3. Eusi Paket

Saatos muka bungkusan, pariksa yén sadaya item di handap ieu kalebet:

• FC650DL PLUS Plasma Cutter Unit
• Plasma Cutting Torch (AG60)
• Taneuh Clamp
• Regulator Air Hawa
• Selang hawa
• Manual Pitunjuk (dokumén ieu)
• Additional 10pcs of Consumables (nozzles, electrodes)

Figure 2: All components included in the FC650DL PLUS package.

4. Setélan

Follow these steps to set up your plasma cutter:

1. Ngabongkar bungkusan: Sacara saksama miceun sadaya komponén tina bungkusan. Pariksa karusakan pengiriman barang.
2. Air Filter Regulator Installation: Attach the air filter regulator to the designated air inlet port on the back of the plasma cutter. Ensure a tight seal.
3. Sambungan Selang Udara: Connect one end of the air hose to the air filter regulator and the other end to your air compressor. Ensure your air compressor can provide the recommended gas pressure (0.21-0.42Mpa or 30-60 PSI depending on voltage and cutting requirements).
4. Sambungan Obor: Connect the plasma cutting torch to the front panel of the machine. Ensure the connections are secure.
5. Taneuh Clamp Sambungan: Nyambungkeun taneuh clamp cable to the appropriate terminal on the front panel. Attach the ground clamp securely to the workpiece or a clean, bare metal surface near the cutting area. A good ground connection is crucial for proper operation and safety.
6. Sambungan Daya: Pariksa input voltage setting on the machine matches your power supply (120V or 240V). Connect the power cord to a suitable electrical outlet. Ensure the circuit breaker can handle the required amperage (50A for 120V, 30A for 240V).

Gambar 3: Leuwihview of the FC650DL PLUS unit and its key features.

5. Parentah Operasi

Familiarize yourself with the control panel and operating modes before beginning any cutting tasks.

5.1 Control Panel Bubuka

Gambar 4: Detil view tina panel kontrol.

• 1. Post Air/Pilot Arc/Air Pressure Display: Shows the selected mode and corresponding values.
• 2. Current Display: Digital display showing the cutting amperage.
• 3. Jilidtage tampilan: Digital display showing the input voltage.
• 4. Post Air/Pilot Arc/Air Pressure Switch: Toggles between display modes and settings.
• 5. 2T/4T/Air Testing Switch: Selects between 2T (semi-automatic), 4T (automatic), and Air Testing modes.
• 6. Adjustment Knob: Used to adjust cutting current and other parameters.

5.2 Léngkah Operasi Dasar

1. Daya Hurung: Turn on the main power switch located on the back of the unit. The digital display will illuminate.
2. Setel Tekanan Udara: Use the Adjustment Knob (6) and the Air Pressure Switch (4) to set the appropriate air pressure. Recommended pressure is 50 PSI for 120V operation and 60 PSI for 240V operation.
3. Select Mode (2T/4T): Use the 2T/4T/Air Testing Switch (5) to select your desired cutting mode.
   • 2T (Two-Touch): Press and hold the torch trigger to start the arc; release to stop. Suitable for short cuts.
   • 4T (Four-Touch): Press and release the torch trigger to start the arc; press and release again to stop. Ideal for long cuts, reducing hand fatigue.
4. Set Cutting Current: Use the Adjustment Knob (6) to set the desired cutting amperage. Refer to the cutting performance chart in Section 8 for guidance.
5. Perform Test Cut: Before cutting your actual workpiece, perform a test cut on a scrap piece of similar material to verify settings and technique.
6. motong: Position the torch nozzle close to the workpiece (non-touch pilot arc allows for a small standoff). Press the torch trigger to initiate the arc and begin cutting. Maintain a steady travel speed for a clean cut.
7. Post Air Function: The machine features an adjustable Post Air function (3-15 seconds) to cool the torch head after cutting, which helps prolong consumable life.

Gambar 5: Kelamples of clean cut and severance cut performance.

6. Pangropéa

Pangropéa rutin ngajamin umur panjang sareng kinerja optimal pemotong plasma anjeun.

• Air Filter Regulator: Regularly check and drain any accumulated moisture from the air filter regulator. Replace the filter element if it appears dirty or clogged.
• Consumables: Inspect the torch consumables (nozzle, electrode, swirl ring, shield cup) before each use. Replace them when they show signs of wear, such as a widened orifice, pitting, or discoloration, to maintain cut quality.
• Torch and Cables: Inspect the torch body, cables, and ground clamp for any damage, cuts, or loose connections. Repair or replace as necessary.
• beberesih: Keep the machine's exterior clean and free of dust and debris. Ensure cooling vents are unobstructed. Do not use solvents that could damage plastic components.
• Panyimpenan: Store the plasma cutter in a dry, clean environment when not in use.

7. Cara ngungkulan

Bagian ieu ngabahas masalah umum anu anjeun tingali. Pikeun masalah teu didaptarkeun di dieu, kontak rojongan customer.

8. Spésifikasi

Figure 6: Cutting thickness specifications for 120V and 240V operation.

9. Garansi jeung Rojongan

For warranty information, technical support, or to purchase replacement parts and consumables, please refer to the official FLARING websitus atanapi ngahubungan departemén layanan palanggan maranéhna. Simpen resi pameseran anjeun salaku bukti pameseran pikeun klaim garansi.

You can also visit the official FLARING store on Amazon for more products and support: FLARING Amazon Store